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Komatsu Aggregate Equipment
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KPI-JCI
| 2-Pack and 3-Pack Recycler | |
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| High capacity combined with flexibility. A variety of crushing options: multiple jaws, cones and horizontal shaft impactor models available in various sizes/capacities. Multiple screen sizes and styles (horizontal and incline) to choose from. On-board power plant and hydraulics simplify set up and tear down times. Engineered as a highly mobile recycle crushing spread with low operating costs in mind. |  |
| Coarse Material Washer | |
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| Flexibility is designed into each coarse material washer. Bolt-on design allows you to interchange flights with spiral mounted paddles for maximum scrubbing action. Paddle tips are replaceable, reversible and adjustable to vary material retention time and reduce wear costs. High efficiency gear reducers require less HP/TPH. |  |
| Combo Screen | |
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| KPI-JCI's exclusive screen design combines the benefits of both a horizontal screen and an incline screen in a single unit. The unit features a three-deck design with the top two decks set at an incline sloping to horizontal. The top deck starts at 20 degrees then transitions to 10, then to horizontal. The second deck is 15 degrees and then 7.5, then to horizontal. The third deck is completely horizontal. The combo screen is ideal for producers to increase current capacity (up to 20%) while retaining the same footprint. |  |
| Complete Turnkey Systems | |
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| You benefit from a single source for material testing and flow analysis through integrated design of feeding, crushing, classifying, screening, washing and stockpiling components for best overall value. Coordinated delivery and set-up. Equipment pre-assembled at the factory for efficient on-site set up and reduced installation time. No excuses. |  |
| Fast Pack Complete Plant | |
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| A true 500 TPH crushing, screening and stockpiling plant that can be 'set up' in under four hours. Self contained on board Tier II diesel power for ultimate flexibility and energy management and eliminate the traditional manhandling of bulky electrical cables required with a central gen set. Hydraulic steel plate foundations eliminate the need for cribbing with timbers. Set up, plant adjustments and tear down are efficiently accomplished with the flip of a hydraulic lever. |  |
| Fast Pack Cone Plant | |
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| JCI engineers and manufactures their field proven KODIAK roller bearing cone crusher in a "Fast Pack" package. On board surge bin enables the cone to be choke fed, optimizing particle shape and production (TPH). On-board power for system configuration or use as a stand alone crushing plant. Hydraulic powered steel foundations eliminate the need for cribbing timbers. On-board hydraulic powered combination discharge/transfer conveyor for optimal material transition to the next process. All on one load, NO additional load for jump conveyors. |  |
| Fast Pack Jaw Plant | |
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| Multiple axle configurations available to meet all DOT requirements. Special emphasis on transition points for proper material flow. Easy maintenance and service access. Factory designed in conjunction with the cone crusher and screen component engineers to work as a system, not an afterthought. Innovative suspension designs. |  |
| Fast Pack Screen Plant | |
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| JCI builds the largest portable screen (8'x20') on the market today. Complete with onboard Tier II diesel power, hydraulic folding stairway, and on-board hydraulic foundations enable this plant to be set up and running in literally just minutes. Dual under screen conveyors can be reversed for additional product production. Side discharge conveyors are field reversible to either side for optimum work space utilization. |  |
| Fast Pack Screen Plant | |
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| Fully self-contained screen plant. Three on-board stacking conveyors for optimum stockpiling capacity. Durable design and heavy duty construction for long service life. User friendly controls do not require a standby operator. Easy operator access for service. |  |
| Fine Material Washer | |
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| Improved fines separation with controlled material entry feed box-baffle plate and rising current manifold. Standard urethane outer and inner wear shoes deliver increased wear life on flights. Long adjustable weirs handle larger slurry volume. High efficiency gear reducers require less horsepower per tons per hour for lower operating costs. |  |
| High Volume | |
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| Pioneer recycle jaw crushers are designed for high volume production with an aggressive toggle action and pitman stroke. The crushing chamber is designed with the maximum nip angle. A pitman barrel protector plate prevents damage from slabby material. Side delivery conveyors handle rebar with ease. |  |
| Horizontal & Incline Screens | |
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| JCI's double and triple-deck, oval motion screens range in size from 5'x14' to 8'x20' and deliver efficient screening with the ability to quickly change the speed, length, and angle of the vibrating action. The screen can be configured for either scalping, sizing or fine screening applications. |  |
| Horizontal Shaft Impactor | |
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| Big capacity - small foot print - no specialized transport truck. These entry level impactor plants are designed for recycling concrete-asphalt & secondary crushing of limestone. Maximum Performance Rotor offers the mass of a solid design with the clearances of an open configuration. Low charge height and on-plant stacking conveyor. Pioneer recycle impact crushers feature the MRP rotor design and are available in two, three, and four bar configurations for maximum material penetration and control of particle shape. |  |
| MESABI® Screen | |
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| Designed with a positive throw to increase production 3 ways: efficient scalping, size multiple products and fines rejection. Works in typical wet and dirty deposits with virtually no plugging. The 4-bearing scalping screen is built with a reinforced main frame, rigid box-type screen pan, IsoVibe® screen mounting and heavyduty eccentric shaft assembly. |  |
| Portable & Recycle Plants | |
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| PIONEER recycle plants, introduced in 1978, are designed specifically for processing tough recycle materials. Optional side discharge conveyor handles rebar contamination with less plugging or belt damage. Barrel protector plate prevents pitman damage from slabby material. 8' stepped grizzly. While sized for recycle feed materials, all PIONEER jaws are designed to withstand the extreme forces found in hard rock crushing. |  |
| Portable Conveyors | |
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| Lengths from 40' to 125'. Highway portable. Power radial travel option. Standard features include: truck type tires, receiving trough, pin lock undercarriage and correctly sized drives for greater TPH capacity. Heavy Duty components: bearings, shafts, pulleys and idlers. Jigwelded lattice frame. Proven highest resale value at trade-in time. |  |
| Portable VSI Plants | |
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| Numerous crusher sizes to meet your TPH requirements. Multiple drive configurations. EV Series: single motor. EVT Series: dual electric motor. DCV Series: Diesel - counter shaft w/V-belt. DGV Series: Diesel gear box w/V-Belt. Single or tandem axle chassis in various lengths, with service platform & power unit support. Optional on-plant fuel tanks. |  |
| Radial Stackers | |
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| Lengths up to 125'. Belt widths from 24" to 36". Side-fold or top-fold designs for easy set up. Power radial travel. Single axle or tandem walking beam. Cam-arm style hydraulic under carriage for constant radial travel radius. Jig-welded lattice frames. Highway portable. Optional hydraulic top folding frame and axle raise. |  |
| Scalping/Feeding | |
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| The extra heavy-duty PIONEER Mesabi® and JCI horizontal oval motion designs lead a family of screens, grizzly and pan feeders designed for rugged applications. Engineered for scalping, separating fines, wet-sticky material handling or high production in a low profile package, the product lineup enables you to select the correct equipment to meet your specific application requirements. All components from a single source, designed to work as an efficient processing system. |  |
| Stationary Conveyors | |
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| Custom designed in various widths: 24", 30" or 36". Job specific lengths and drive configurations to compliment your plant layout. Includes overland systems thousands of feet long. Optional walkways and belt covers. Standard U.S. components and correctly sized drives for maximum TPH. |  |
| Track Mounted Apron Feeder | |
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| Pioneer makes the only track mounted apron feeder. These are heavy duty 'mine' quality machines. Designed and engineered for extreme operating conditions. Shown here is a 48" x 43' model. Let us take care of all your track mounted needs. |  |
| Track Mounted Impact (RT4250) | |
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| Following in the 'tracks' of our 2650 Jaw Crusher, the 4250 Horizontal Shaft Impact crusher track mounted model has an optional closed circuit conveyor and an incline screen enabling producers to make a 'spec product' in a single pass. "Overs" are returned to the crushing material flow, via an optional onboard closed circuit conveyor, for additional size reduction. This crusher is especially effective in crushing recycled concrete and RAP. |  |
| Track Mounted Jaw (RT2650) | |
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| The Pioneer Rocky Trax is the only crawler track mounted crusher that is designed, manufactured and supported in the U.S.A. Designed for ultimate in portability you can just drive off a lowboy trailer and immediately begin crushing. NO additional set up required. Standard items include a tier II compliant diesel engine and a remote control. Options include a cross belt permanent magnet. |  |
| Track Mounted Screen (391) | |
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| This all new track mounted screen plant (with on board fold out stacking conveyors) joins our growing line of Jaw and Horizontal Shaft Impactor Track Mounted line of aggregate processing equipment. Standard equipment include on-board power. Just unload from a lowboy trailer, unfold the conveyors and you're ready to screen. No additional set up required. |  |
| Vanguard Series Jaw Crusher | |
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| Pioneer introduces the 2650, 3055, 3144, 3352, 4450 and 3165 models as an all new design with many user friendly features, including a dual wedge hydraulic adjustment for easy closed side setting changes. Heavy Duty 63" flywheels optimize wk2 and reduce peak horsepower requirements. Optimal 3-D computer design of stroke, nip and toggle angles produce an aggressive crushing action. Replaceable lower wear lips on pitman and base for long service life. |  |
| Wash Plants-Portable | |
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| When production rates count... KOLBERG offers the industry's largest portable screening and washing plant with capacity up to 500 tons per hour. Screen sizes up to 6'x20' in either incline or JCI horizontal configurations. For minimal set up requirements, all plumbing connects to a single water inlet. 36" or 44" twin sand screws and efficient gear reducers make this the low cost producer. |  |
| Wash Plants-Skid | |
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| KOLBERG quality components in a compact plant feeding 4 stacking conveyors (3 screens, 1 sand screw). The 1800 series offers a single water inlet and your choice of incline or JCI horizontal screens in an economical package. Standard urethane on both the outer and inner wear shoes deliver increased wear life. Standard 36" single flight fine material washer. |  |